Sayar da Zafafan Tagulla da Na'urar Induction Brazing Machine
bayanin samfurin
Hongye ya samar Injin induction brazing na ci gaba ya ƙware a cikin ingantacciyar haɗaɗɗiyar jan ƙarfe da bututun tagulla (kusurwoyi 30°-60°) don tsarin HVAC da tsarin firiji. Yin amfani da dumama shigar da mitoci (15-60kHz), yana ba da sauri (5-20 seconds), brazing na gida tare da madaidaicin zafin jiki (± 3 ° C) ta hanyar saka idanu na infrared. Injin yana da nau'ikan coils na kusurwa da aka tsara na al'ada don rarraba zafi iri ɗaya, yana ba da damar brazing na azurfa mara juyi tare da cikakkiyar amincin haɗin gwiwa. Automation-shirye don 20-30 gidajen abinci / sa'a samar, yana bayar da 50%+ makamashi tanadi idan aka kwatanta da na gargajiya torch hanyoyin yayin da tabbatar da leak-proof, hadawan abu da iskar shaka-free hadi. Mafi dacewa don U-bends, masu musayar zafi da tubing na condenser, wannan ƙaƙƙarfan, ingantaccen matakin masana'antu ya haɗu da inganci tare da daidaito, sakamako mai inganci don buƙatar aikace-aikacen ƙirƙira bututu.
Iyakar aikace-aikace
Wannan induction brazing na'ura an ƙera ta musamman don daidaitattun aikace-aikacen haɗin gwiwa a cikin masana'antu da yawa waɗanda ke buƙatar amintaccen haɗin haɗin gwiwa mai inganci don tsarin jan ƙarfe da tagulla na tubing. Babban aikace-aikacen sa yana cikin HVAC da tsarin firiji, inda ya yi fice a kan brazing U-bends, coils condenser, da abubuwan musayar zafi tare da daidaitaccen shigar haɗin gwiwa 360°. Injin yana daidai da tasiri ga hanyoyin sadarwa na bututun masana'antu, gami da tsarin sanyaya tsarin aiki da layukan iska masu matsa lamba waɗanda ke amfani da kayan aikin tagulla mai kusurwa. A cikin ɓangarorin kera motoci, yana da kyau don haɓaka hadaddun bututun mai a cikin injin injin turbocharger da tsarin kwandishan. Masana'antar abinci da abin sha suna amfani da wannan fasaha don shigar da layin tsafta inda mahaɗin tagulla mai ɗigogi ke da mahimmanci. Aikace-aikacen samar da wutar lantarki sun haɗa da bututun tagulla da ke karkata zuwa zafi a cikin injin janareton tururi da tsire-tsire masu sanyi. Tsarin tsarin coil mai kusurwa (30°-60° daidaitawa) ya sa ya zama mahimmanci musamman ga taron bututu na al'ada a cikin ginin jirgi da tsarin HVAC na dogo. Tare da aikin sa mara juyi da madaidaicin sarrafa zafin jiki, ya dace da ingantattun ka'idoji don bututun iskar gas na likita da tsarin sanyaya semiconductor. Daidaita aikin injin ɗin yana goyan bayan samar da manyan taro na bututun bututu yayin da yake kiyaye ingancin haɗin gwiwa mai maimaitawa a cikin dubunnan hawan keke.
Kanfigareshan da Ayyuka
Wannan induction brazing na musamman yana fasalta samar da wutar lantarki mai girma na 15-40kW tare da fasahar inverter na IGBT, wanda aka inganta don jan ƙarfe-zuwa-guda da haɗin gwiwar jan ƙarfe-zuwa tagulla a cikin tsarin firiji. Na'urar ta haɗa da na'urar elliptical da aka ƙera na al'ada da na'urar shigar da helical waɗanda suka dace daidai da evaporator, condenser, da kwampreso geometries, gami da hadaddun U-bends da haɗin kai. Cikakken tsarin sanyaya ruwa mai cike da ruwa yana kula da yanayin aiki mafi kyau yayin ci gaba da samarwa. Ƙirar ƙirar ta haɗa da na'ura mai jujjuyawa tare da daidaitawar 0-90 ° karkatar don gyaran bututu mai kusurwa, haɗe tare da PLC-sarrafawa 6-axis robotic hannu don daidaitaccen daidaitawar haɗin gwiwa. Haɗaɗɗen tsarin tsabtace iskar gas na argon yana tabbatar da mahallin brazing mara oxide don mahimman da'irori na firiji.
Tsarin yana samun kulawa ta musamman ta thermal ta hanyar infrared pyrometers masu tsayi biyu tare da daidaiton zafin jiki na ± 2°C, sa ido kan wuraren haɗin gwiwa da yawa a lokaci guda. Algorithms na PID na ci gaba suna daidaita ƙarfin wutar lantarki don kula da yanayin zafi mafi kyau na brazing tsakanin 600-800°C dangane da abun da ke ciki na gami. Ikon dumama cikin sauri ya kai yanayin zafi a cikin daƙiƙa 8-15, tare da kunkuntar yankin da ke fama da zafi mai iyaka zuwa 3-5mm daga haɗin gwiwa, yana hana karkatar da zafi na bututu mai katanga. Wannan madaidaicin yana da mahimmanci musamman don haɗin bututun capillary a cikin magudanar ruwa inda zafi mai yawa zai iya haifar da ƙuntatawa.
Ana samun daidaiton ingancin haɗin gwiwa ta hanyar ikon injin don kula da kwararar ƙarfe na ƙarfe (AWS BcuP-5/BAg-8 alloys) tare da matakan porosity ƙasa da 0.5%. Gwajin lalata yana nuna ƙarfin juzu'in haɗin gwiwa wanda ya wuce ƙimar ƙarfe ta tushe da 10-15%. Tsarin yana kawar da raƙuman ruwa waɗanda za su iya gurɓata da'irorin firiji, saduwa da ASHRAE 15 da UL 207 ƙa'idodin aminci. Tsarukan duba hangen nesa na atomatik suna tabbatar da cikar haɗin gwiwa da samuwar fillet, cimma ƙimar yawan amfanin ƙasa na farko na 99.2% a cikin yanayin samarwa.
An ƙera shi don masana'anta mai girma, injin yana kammala haɗin gwiwa na 3 / 8 "tubu-zuwa-kai a cikin 18-25 seconds, yana ba da damar samar da kayan haɗin gwiwa na 140-180 a cikin awa ɗaya. Canje-canje na coil taro mai sauri yana rage lokacin saitin zuwa ƙasa da mintuna 5 lokacin canzawa tsakanin sassa daban-daban geometries. Amfanin makamashi shine 40-50% daidaitaccen tsarin ƙarfin ƙarfi fiye da tsarin ƙarfin braz 9 zuwa 9. Ƙarfafa ginin yana goyan bayan aiki na 24/7 tare da MTBF da ke wuce sa'o'i 8,000, yayin da faɗakarwar tabbatarwa ta rage girman lokacin da ba a shirya ba.
Don aikace-aikacen kwampreso, tsarin ya haɗa da gyare-gyare na musamman don murƙushewar tasha na hermetic tare da bayanan bayanan zafi masu sarrafawa don hana lalacewar motsi. Condenser coil brazing yana amfani da tsararrun coil da yawa don haɗin kai-zuwa-tube na lokaci guda, yana rage lokutan zagayowar da kashi 30%. Haɓaka samar da evaporator yana fa'ida daga ƙarfin micro-brazing don haɗin haɗin tube mai ƙanƙanta kamar 1 / 8 "OD. Duk abubuwan da aka tsara sun haɗa da tsarin tsabtace nitrogen mai dacewa da firiji da saduwa da buƙatun aminci na ISO 5149 don aikace-aikacen refrigerant masu ƙonewa. Ƙarfin shigar da bayanai na injin yana ba da cikakkiyar ganowa ga kowane haɗin gwiwa brazed, rikodin ingancin 20+ daftarin aiki.
Bayanan fasaha
INHF-10 | Ƙayyadaddun bayanai |
Max Shigarwa Ƙarfi | 10 KW |
Mitar Oscillation | 50-300KHZ |
Fitowar Yanzu | 3-28A |
Input Voltage | 3-lokaci AC 380V, 50/60Hz |
Bukatun Ruwan sanyaya | 0.2Mpa, 5 l/min |
Zagayen aiki | 100% |
Girman | L57×IN26×Hcm 50 |
Cikakken nauyi | 30 KG |
Yanayin aikace-aikacen:
