Na'ura mai ɗorewa mai zafi don ƙaddamar da shigarwa, ƙuƙwalwar hannu, shigarwa mai ɗaukar nauyi
bayanin samfurin
Wannan injin induction na masana'antu an ƙera shi don ingantattun aikace-aikacen da suka dace da zafi a cikin ɗauka, hannu, da shigarwar axle a cikin manyan masana'antu. Yin amfani da fasahar induction electromagnetic, yana ba da sauri, dumama sarrafawa (har zuwa 1200 ° C) tare da rarraba yanayin zafi iri ɗaya don tabbatar da tsangwama-daidaita taro yayin hana lalacewar thermal ga abubuwan da aka gyara. Tsarin yana da ikon daidaitawa da ikon daidaitawa (15-180kW kewayon) da kuma saka idanu na zafin jiki na ainihin lokacin ta hanyar haɗaɗɗen pyrometers, yana ba da damar haɗin kai tare da layin samarwa ta atomatik. Ƙirƙirar ƙirar sa mai ƙarfi yana ɗaukar amfani da zaman bita da aikace-aikacen hannu a cikin sararin samaniya, kera motoci, da manyan injuna. Aikin da ya dace da makamashi yana rage yawan asarar zafi yayin kiyaye
Iyakar aikace-aikace
Wannan injin induction dumama masana'antu an yi shi ne musamman don ingantattun aikace-aikacen da suka dace da zafi a sassan masana'antu daban-daban, musamman a cikin ɗaukar hoto, hannun riga, da shigarwar axle inda ake buƙatar haɗakar da ta dace. Yin amfani da ingantacciyar fasahar shigar da wutar lantarki tare da daidaitawar mitar mitar (1-400kHz), yana ba da sauri, dumama iri ɗaya (har zuwa 1200 ° C) yayin da yake rage yawan damuwa na thermal, yana mai da shi ba makawa don ƙirar ƙafar motar ke buƙatar daidaiton zafin jiki na ± 3 ° C da abubuwan haɗin sararin samaniya suna buƙatar daidaiton matakin micron. Tsarin ya yi fice a aikace-aikacen nauyi mai nauyi kamar injin injin injin iska (har zuwa diamita na 2m), yana samun zagayowar taro na mintuna 30 tare da hanyoyin sa'o'i 4 na gargajiya, tare da daidaitawar wutar lantarki da ke faɗin 15-200kW don ɗaukar nau'ikan girma dabam dabam. Ƙarfin wutar lantarkin da ba na sadarwa ba yana tabbatar da mahimmanci a cikin keɓaɓɓun wurare kamar gidajen mota ko taruka na gearbox, inda dumama harshen wuta zai kasance mai haɗari. Fasaha tana jujjuya layukan samarwa a sassan masana'antu ta hanyar ba da damar haɗin kai ta atomatik - makamai masu linzami na iya sanya belin da aka riga aka yi zafi a kan ginshiƙai a cikin tagogin daƙiƙa 3, cimma majalisu 80-120 / awa tare da daidaiton faɗaɗa 0.005mm mai maimaitawa. Ingancin makamashi ya kai kashi 85%, yana rage yawan amfani da raka'a da kashi 70% idan aka kwatanta da hanyoyin wankan mai, yayin da fasalulluka na aminci gami da ra'ayin zafin jiki na infrared da kashewa ta atomatik suna hana lalata kayan. Zane-zanen coil ɗin da aka keɓancewa ya dace da hadadden geometries daga hannun riga mai karen bakin ciki (5mm) zuwa manyan ramukan ƙirƙira, tare da daidaitawar mitar da ke tabbatar da ingantacciyar zurfin fata (0.5-5mm) don kayan daban-daban gami da galoli masu daraja. Wannan bayani yana kawar da ƙalubalen taron al'ada kamar ɓarnawar ɓangarori ko ƙaddamar da damuwa, kafa sabbin ma'auni don daidaito, yawan aiki da amincin wurin aiki a cikin hanyoyin haɓaka haɓakar thermal.
Kanfigareshan da Ayyuka
Injin induction dumama masana'antu yana amfani da fasahar induction na lantarki mai yankan-baki tare da daidaitawar mitar mitar (1-400kHz) don cimma saurin dumama iri ɗaya don aikace-aikacen haɗaɗɗiyar tsangwama. Ta hanyar samar da madaidaicin madaidaicin igiyoyin ruwa ta hanyar ƙirar ƙira daidai, yana haifar da igiyoyin ruwa a cikin kayan ƙarfe (bearings, hannayen riga, ko axles), yana ba da damar dumama cikin gida a ƙimar 50-200 ° C a cikin minti ɗaya yayin kiyaye daidaiton zafin jiki tsakanin ± 3°C. Ƙarfin juzu'i na tsarin yana ba da damar ingantaccen sarrafa zurfin fata (0.5-5mm) don abubuwa daban-daban, daga hannun riga mai bangon bakin ciki (5mm) zuwa manyan ramukan ƙirƙira (diamita 500mm). Wannan hanyar dumama mara lamba tana kawar da maida hankali na zafin zafi da karkatar da abubuwa, mai mahimmanci ga nau'ikan nau'ikan sararin sama waɗanda ke buƙatar daidaiton matakin ƙananan ƙananan. Haɗe-haɗen pyrometers suna ba da sa ido kan zafin jiki na ainihi, yana tabbatar da daidaitaccen faɗaɗawa tare da tsangwama da ƙididdigewa (misali, 0.05mm sama da diamita 100mm a 65°C).
An sanye shi da fitarwar wutar lantarki mai daidaitawa daga 15-200kW da ka'idodin zafin jiki na dijital har zuwa 1200 ° C, injin yana ba da ingantaccen tsarin maimaitawa. Tsarin kulawa na tushen PLC yana samun kwanciyar hankali ± 1 ° C ta hanyar rufaffiyar amsawa, daidaita sigogi ta atomatik don nau'ikan geometries daban-daban da kayan (karfe, jan ƙarfe, ko gami). Zane-zanen naɗaɗɗen ƙirar ƙira yana ɗaukar sifofin ɓangarori masu rikitarwa, yayin da shirye-shiryen matakai da yawa suna ba da damar bayanan martaba na musamman na dumama-mahimmanci ga ƙwanƙolin motar mota da ke buƙatar daidaiton ± 3°C. Hanyoyin aminci sun haɗa da kariyar zafin infrared, tsayawar gaggawa, da kuma rufewa ta atomatik akan gano ƙarancin zafi na rashin daidaituwa. Abubuwan mu'amalar HMI masu aminci na mai amfani suna ba masu aiki damar adana girke-girken da aka saita sama da 50, suna sauƙaƙe saurin sauyi tsakanin batches samarwa. Ingancin makamashi ya kai kashi 85%, yana rage yawan amfani da raka'a 70% idan aka kwatanta da hanyoyin wankan mai.
Injin yana jujjuya layukan samarwa tare da ingantaccen aikin da bai dace ba, yana kammala kayan aiki a cikin daƙiƙa 30-60—30x cikin sauri fiye da dumama tanda na al'ada. Domin φ100mm bearings, yana samun 80-120 majalisai / awa tare da 0.005mm fadada daidaito, seamlessly hadewa tare da robotic makamai don sarrafa kai tsaye a cikin 3-na biyu windows. A cikin aikace-aikacen manyan injin injin injin iska (diamita 2m), hawan haɗuwa yana raguwa daga awanni 4 zuwa mintuna 30. Ƙimar ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙima suna tabbatar da ingantaccen ƙarfin jujjuyawar makamashi na 95%: babban mita (200kHz) don sassan bangon bakin ciki (
Akwai a cikin bita na tsaye da samfura masu ɗaukar nauyi, tsarin ya dace da yanayin masana'antu daban-daban. Raka'a na tsaye (200kW) yana da tsarin haɗaɗɗen jigilar kayayyaki don layukan samarwa masu girma, yayin da ƙananan nau'ikan wayar hannu (15kW) suna ba da damar sabis na kan-site na injuna masu nauyi. Tsarin gine-ginen na yau da kullun yana ba da damar maye gurbin naɗa mai sauri-canzawa daga ƙananan motsin motsi (φ20mm) zuwa manyan hannayen akwatin gear (φ500mm) a cikin mintuna 15. Duk saituna sun haɗa da ƙayyadaddun ƙididdiga na IP54 don ƙura / juriya na ruwa da garkuwar EMI don hana tsangwama tare da na'urorin lantarki masu mahimmanci. Bincike mai nisa ta hanyar haɗin IoT yana ba da damar kiyaye tsinkaya, nazarin tsawon rayuwar coil (yawanci zagayowar 5,000) da aikin ƙirar wutar lantarki.
An ƙera shi don dorewar masana'antu, injin ɗin yana alfahari da MTBF sama da sa'o'i 10,000 tare da abubuwan haɗin gwal don sauƙin sabis. Masu jujjuyawar IGBT masu ƙarfi-jihar suna maye gurbin bututun injin na gargajiya, suna rage ƙimar gazawar da kashi 80%. Ayyukan gyare-gyare na atomatik suna duba daidaitawar coil da adadin ruwan sanyi (≥10L/min) kafin kowane zagayowar. Ka'idojin kulawa sun haɗa da binciken bankin capacitor kwata-kwata da maye gurbin sanyi na shekara-shekara, tare da yawancin gyare-gyaren da aka kammala sa'o'i 4 na amfani da daidaitattun kayan gyara. Tsarin ruwa na rufaffiyar madauki yana fasalta famfo mai sau biyu da masu tacewa (
Bayanan fasaha
Abu | Ƙayyadaddun bayanai |
Max Fitowa Ƙarfi | 60KW |
Mitar Oscillation | 2-10 kHz |
Fitowar Yanzu | 114-130A |
Input Voltage | 3-lokaci AC 380V, 50/60Hz |
Bukatun Ruwan sanyaya | 0.2Mpa, 3-5L/min |
Zagayen aiki | 85% |
Saitunan Zaɓuɓɓuka | Tsohuwar panel ba shi da aikin lokaci, injin aikin lokaci zaɓi ne |
Yanayin aikace-aikacen:
