Injin Dumama Induction Induction Ƙarƙashin Gudun Shaft Induction Quenching Machine
bayanin samfurin
Na'ura mai ɗaukar nauyi ta masana'antu tana ba da madaidaicin magani mai zafi don magudanar sauri tare da ci gaba da haɓaka ƙarfin haɓakawa, samun ikon sarrafa zafin jiki har zuwa 1200 ° C don zurfin taurin uniform (0.5-5mm daidaitacce). Sanye take da IGBT-sarrafawa PLC aiki da kai, yana goyon bayan musamman dumama tsarin for shaft diamita 10-150mm yayin da hadedde ruwa sanyaya yana kula da tsarin a lokacin ci gaba 24/7 aiki. Tsarin yana nuna ƙarfin kuzari na 30-40% akan hanyoyin al'ada, yana nuna na'urori masu auna firikwensin sa ido na ainihin lokaci don tabbatar da daidaitaccen taurin saman HRC 50-65 don abubuwan da ke jure lalacewa na motoci / masana'antu. Ƙaƙƙarfan ƙira ɗin sa yana ɗaukar haɗin gwiwar bita don dumama bolt, ƙirƙira, da aikace-aikacen kashewa..
Iyakar aikace-aikace
The Annealing Induction Heating Machine yana nuna ɗimbin aikace-aikacen masana'antu, da farko suna ba da sabis na masana'antu na kera motoci da na inji don madaidaicin kula da zafi na magudanar sauri da abubuwan juyawa. Ƙarfin shigar da shi ya sa ya dace don samar da raƙuman watsawa masu jurewa (HRC 50-65) a cikin akwatunan gear, jiragen ƙasa, da tsarin wutar lantarki. Na'urar tana sarrafa nau'ikan gami da ƙarfe daban-daban waɗanda suka haɗa da carbon karfe (AISI 1045/4140), ƙarfe na ƙarfe, da abubuwan ƙarfe na ƙarfe tare da diamita na 10-150mm. Aikace-aikace na yau da kullun sun haɗa da tauraruwar mujallolin crankshaft, camshaft lobes, shafts axle, da ramukan famfo a ci gaba da yanayin samarwa na 24/7. Har ila yau, fasahar tana ba da kayan aikin sararin samaniya (ɓangarorin saukar jiragen sama), injinan noma (shafukan PTO), da kayan aikin masana'antu (sandunan silinda na ruwa). Tare da daidaitacce zurfin zurfin (0.5-5mm), yana ɗaukar duka taurin saman da kuma ta hanyar dumama don hanyoyin ƙirƙira na gaba.
Kanfigareshan da Ayyuka
Na'urar tana da nau'in wutar lantarki na IGBT mai nauyi mai nauyi (50-500kW daidaitacce) tare da kewayon mitar 1-25kHz, haɗe tare da tsarin sanyaya rufaffiyar madauki yana riƙe da ingantaccen aiki a yanayin yanayin yanayi har zuwa 45 ° C. Ƙirar shigar da coil ɗin sa yana ɗaukar duka biyun harbi guda ɗaya da yanayin dumama ci gaba, tare da daidaiton daidaitawa ta atomatik na ± 0.2mm don ƙirar taurin mai maimaitawa. Coils inductor na jan karfe suna da sanyaya ruwa kuma suna daidaitawa don saurin canzawa tsakanin diamita na shaft (10-150mm).
Aiki-hikima, da tsarin cimma dumama kudi na 200-400 ° C / s tare da zafin jiki uniformity a cikin ± 15 ° C fadin workpiece surface. Zurfin shari'ar mai tauri (0.5-5mm) yana nuna 0.92 inganci.
PLC da ke sarrafa kansa yana haɗa aikin bin diddigin aikin RFID da adana shirye-shirye 200+ don nau'ikan geometries daban-daban. Sa ido na ainihi ya haɗa da infrared pyrometers (± 5°C daidaito), na'urori masu auna yawan ruwa, da gano ɓarna (
Domin hardening yi, inji isar da m HRC 50-65 surface taurin akan gami karfe (4140, 4340) tare da
Ƙaƙƙarfan sawun ya haɗa da maƙallan aminci, tasha na gaggawa, akan kariya mai zafi, akan kariya ta yanzu, akan kariyar wutar lantarki. Tsarin zaɓi ya haɗa da ciyarwar atomatik tsarin da kuma hadedde tempering tashoshin (200-600 ° C) domin cikakken zafi magani hawan keke.
Bayanan fasaha
"Siga | Ƙayyadaddun bayanai |
Module Wuta | IGBT (50-500kW daidaitacce), 1-25kHz kewayon mitar |
Ayyukan dumama | 200-400°C/s yawan dumama, ±15°C daidaiton zafin jiki |
Sarrafa Zurfin Harka | 0.5-5mm daidaitacce tare da |
Tsarin Automation | PLC mai sarrafawa tare da bin diddigin RFID, girke-girke 200+ masu iya shirye-shirye |
Tsarin Sanyaya | Ruwa mai sanyaya ruwa (25m³/h yana gudana a 6bar), zafin nada |
Fitowar Ƙarfafawa | HRC 50-65 akan kayan ƙarfe (4140/4340), 90-95% juyawar martensite |
Siffofin Tsaro | Ƙarfin zafi/na yanzu/kariyar ƙarfin lantarki, tsayawar gaggawa |
Saitunan Zaɓuɓɓuka | Tsarin ciyarwa ta atomatik, hadedde tashar zafi (200-600°C) |
Yanayin aikace-aikacen:
